Wellste use advanced instruments to ensure the quality of raw materials. Extruded Aluminum Tube with material 6061 has higher tensile and yield strength than 6063, so 6061 aluminum round tube and aluminum square tubing and are primarily used as a structural component, truck & bike frame, and electrical fittings etc. So this is the thing, the extruded aluminum tube contains a wide range of elements which have different properties. In many instances, youll find that many manufacturers tend to produce different types of extruded aluminum tubes. Generally speaking, seamless extruded tubes are a little more expensive, which might push you to specify structural. That separates the metal as it extrudes, so a second die forces those sections back together. All you need to do is making sure that whichever process you take, safety and desired results are guaranteed. This process involves steps, which apparently you have to look into diligently if at all you have to attain the best results. However, you need to know that this metal does not necessarily come in its pure form. The extruded aluminum tube is arguably one of the best materials with excellent thermal conductor properties. Some of the mechanical properties to test include hardness, yield strength, tensile strength, and elongation among others. So it generally makes it difficult for you to determine the right dealer or rather buy from a reliable supplier. Whats more is that theres also a variety of mechanical properties test that also takes place. For the sake of performance, tensile, weldability, corrosion resistance, abrasion resistance and chemical resistance, among others are also checked. The third and fourth digit indicates the specific alloy. We have an available mold for this extruded aluminum tube, please consult our sales team, which can shorten the delivery time and let you receive the goods faster. So that is basically what the extrusion process of aluminum tube involves. Round aluminum tubes look like this: Extruded aluminum square- this one comes in the form of a square bar and also has various sizes of course depending on the type of application. In this section, my interest is to inform you about a number of ways that you need to factor in when looking for an ideal supplier of this item. Generally, this refers to the size or stretch of the particular extruded aluminum tube youre using. What happens is that continues pressure leads to squeezing of the metal through the die opening. From this perspective, tolerance tends to mean the critical dimensions of the aluminum tube. Coating surface will randomly be selected by QC and passing salt spray testing. One of these elements is, of course, the properties that the material possess, which somehow makes it better than other available options. So lets quickly find out more about the same; In other words, this is the type of pipe that is derived from a solid aluminum bar and formed in solid round shape. What happens, in this case, is that the lack of internal support causes an ovular cross-section in the pipe. Here in Wellste, we are specialized in producing extruded aluminum tube with wall thickness as thin as 0.3mm. Working on a story about aluminum? Lets have a look at some of the things involved in the testing process of the aluminum tube; During the inspection, several factors are considered before eventually deciding that the particular aluminum is fit for the market. What you ought to know is that in most cases, extruded aluminum material is often produced with high recycled content. Ideally, the essence is just to highlight for you these parts to at least get an idea of what this instrument entails. Extruded aluminum tube is arguably one of the most popularly used material in a wide range of projects which require metals. The lightweight nature of this material would also mean that it is convenient to transport especially when importing from overseas countries. Whether you have a pressure or structural application, our product line of anodized aluminum tubes can cover your needs. Furthermore, visual defects, dimensions, color and glossiness are also inspected. Welcome to contact us for more information. Extruded tubes are manufactured with high precision and extremely low tolerance to meet the customers specific requirements. So in the next section, we want to look at some of the major ways of fabricating aluminum tubing. The bottom line nonetheless is that you can always fabricate this material using any of the methods that I have described here. The good thing with press bending is that in as much as the dies can only work for one size tube and one radius; it can produce several shapes. Well, this item is used in virtually all forms of transport sector ranging from automobiles, sea vessels, railway and even aeroplanes. Structural tubing is appropriate for all those applications that dont apply high forces. For instance, a perfectly designed extruded aluminum tube allows for sufficient heat dissipation mostly in housing as well as other components. That forms a longitudinal seam running the length of the extrusion. We always supply a pre-production extruded aluminum tube sample before mass production, and we always have a final Inspection before shipment; It is only taking 7-10 days to complete your sample if the sample size is in stock. Again, quite several fabrication processes are often employed in the production of this type of material. Our aluminum can help you meet your goals, too. It is vital always to ensure that you understand some of these specifications because they play a great role in determining the results of your application. Round extruded aluminum tube just as the name suggests, this one is more of a cylindrical shape and comes in various sizes depending on the application. Once you finish cutting the extrusions, you then need to transport them using a specific transportation device and loaded to into age ovens. our engineer can check and discuss your design , great help ! At the cradle, the pressure is applied to the dummy block. So that youll obtain an elongated aluminum piece that has a similar profile as the die opening. A friendly work environment of knowledgeable professionals. One of the best aspects of this guide is that it gives you ideas and knowledge regarding numerous elements of this item. It is also important to understand that tube coating plays a significant role in determining the overall final results of extruded aluminum tube application. This industry uses it as a component in a wide range of its machines and other crucial areas within the system. Modern construction apparently tends to integrate quite a number of elements in making it conform to various quality standards. So with these basics, lets now briefly look at the step-by-step process of aluminum tubing extrusion. What follows is that it becomes shorter and wider until it comes into full contact with container walls. 1910: What became of Professor Birkeland? JavaScript seems to be disabled in your browser. The net effect of this distortion is to create a weaker region along the seam. Porthole and seamless are different ways of forming that hollow internal section. It involves placing of the induction coil around the section of the pipe where the bend needs to be. Like I did mention, the actual process that you might opt for will depend on your needs, applications as well as facilities. After sending inquire to extruded aluminum tubing suppliers, fast response is essential elements, sometimes it has time difference between you and your supplier if you purchase from oversea. When it comes to drilling this material, you have to be knowledgeable and also have special tools for the task. In porthole, metal is forced around a shape that matches the hollow section you want to extrude. This particular method guarantees strong bond which can be practically applicable in a wide range of applications. Seamless extruded tubes are used in applications that involve internal pressure. Definitely, extrusion tubing is one of the ways of purifying and also enhancing the properties of this metal. You consent to our cookies if you continue to use our website. Life is full of decisions. Most of the manufacturers and various gas plants often use this material for storing this type of gas and conveying it to other various systems. The fact that it is lightweight also shows that you can use it easily for other fabrication needs, especially when carrying out a project. The truth about drilling is that many people consider it as one of the easiest machining material. It is true given that aluminum itself is one of the most popular materials used all over the world. This metal is used in military and defense to provide quality and strength for highly stressed crucial components. Aluminum is a versatile component which combines into various alloys with different elements. Wellste as an extruded aluminum tube manufacturer and supplier owns hundreds of standard aluminium tube comes in various dimension and thickness. This combination, therefore, makes it possible for the material to be resistant to corrosion and also other several environmental and physical elements. In this process, a forming mandrel is inserted into the billet of material from the rear and pushed through until its very close to the opening in the die. The next step in the extrusion process of aluminum tube is cooling. Structural extruded tube is made by the porthole process, and for that reason is sometimes referred to as porthole. Seamless is made by the seamless extrusion process. Welding generally means joining different parts of this material to form a single formidable object. So in this section, I want to take you through some of the major specifications of extruded aluminum tubing which you have to keep in mind. This atmosphere is what incidentally keeps the oxides from forming on the tube that youre extruding. This is a common fabrication method used particularly when there is a need for bending comparatively large aluminum pipes. How about the after service of extruded aluminum tube? This is vital given that this type of energy also helps in conserving the environment and at the same time enhancing energy supply processes. In this guide, I want us to look at some of the key properties of extruded aluminum tube and enable you to understand why its ideal. Our purpose is to create more viable societies by developing natural resources into products and solutions in innovative and efficient ways. Below is an example of aluminum rectangle tubing: 3FL Zongze Rd., Jingkou Area, Zhenjiang, 212000 P.R.China. Well, extruded aluminum tubing fabrication refers to the process of creating a selection of materials with a fixed cross-sectional profile. You see, common alloying elements such as Manganese, silicon, Zinc, Copper, and magnesium makes it possible for the metal to attain necessary strength. If there is one significant thing that you need to have in mind is that extruded aluminum tubing fabrication is vital in attaining different metal designs. But then, you have to understand that the type of bond youll possibly select also affects the strength of the bond. When sawing, you need to ensure that you cut the extrusion at specific lengths. This specification becomes even more important when it comes to finding the actual. And evidently, this property is ideal particularly for applications that require heat dissipation or heat exchangers. But all the remaining requirements seem to be in accordance with other standards. It is also another popular process for fabricating extruded aluminum tube. Structural and seamless tubes are both extruded. For that reason, lets look at some of the common applications where youre likely to find or use this material. In other words, what Im trying to say here is that this material never burns or produces toxic fumes even at extreme temperatures. Depending on the saw length, the cutting tolerance on saws could be 1/8 inch or greater. Furthermore, salesman must be fimilar with extruded aluminum tubing production procedure and basic technical guideness, experience sales will help to finalize your design and cut redundant production procedure, it mean they will save your whole purchasing cost. A good example of this bending electrical conduit or bus bars. However, you also need to understand that when bonding aluminum, you have to be keen on its surfaces, which tend to have a weak invisible oxide layer. In this guide, I want to take you through various elements surrounding the extruded aluminum tube. And at the end of the process, it emerges as an elongated piece with a similar profile as the die opening. This material has several quality standards, which is ideal since it helps in making sure that quality is obtained for the end user. The fundamentals of cooling an engine or warming a passenger compartment have not changed much in the past 50 years, but the technological advances have been stunning. What Im sure of is that at some point in time, you ought to have seen or come across this particular material, whether knowingly or unknowingly. However, the size and impact of this weakness depend on profile shape and alloy. And thats why you realize that extruded aluminum tube is somewhat durable and strong since it integrates different elements into one. When youre dealing with extruded aluminum tube, youll notice that it can significantly simplify subsequent fabrication and assembly. Welcome to your inquiry. We use cookies to analyze website traffic and optimize your website experience. Last but not least, after you release order to the extruded aluminum tube supplier, it is also very important to follow up your order production schedule timely. An ideal way that you can use to weld extruded aluminum tubing is by GAS TUNGSTEN ARC welding with 5356 filler metal. Are you looking for thin wall aluminum tubing? 15-20 days after sample confirmed & down payment, or negotiated, Standard Existing Size Save Your Initial Cost, One-stop Design & Manufacturing Solutions, Fast Shipment with a full range of Stock Products, 99.7% Pure & High-Grade Aluminum Ingot Raw Material, ISO 9001-2008 and ISO 14001-2004 Authorized, Over 20+ years extruded aluminum tube manufacturing experience. This is a critical aspects as far as extruded aluminum treatment is concerned. The fact that this material is soft and pliable makes it difficult to drill since such properties tend to cause constant prolonged contact with drills cutting edges. The second digit indicates whether there was a modification in the basic alloy. With us, youre part of a bigger story. Physics being what it is, the tooling needs ribs to hold that shape in place, and the metal has to flow around them. Nonetheless, other smaller amounts of elements such as Lead, titanium, chromium and vanadium may as well be added for specific purposes. This comes in two forms: structural and seamless. In fact, if you compare it with other common metals, this one tends to conduct heat as well as cold better. This, of course, helps in making sure that it meets all the minimum requirements expected of it. This is where you add a thin film of lubricant or smut to the billet and the ram. This standard is fundamental because it aims at describing the extrusion size of industrial aluminum extrusions. Railings and window frames are examples, along with wall framing and other architectural and decorative uses. Some of the parts of this equipment include the following; Section of aluminum pipe extrusion machine. All rights reserved. That means a billet of material is forced through a hole in a die shaped to form the two-dimensional cross-section you need. This is especially true if the extrusion will be anodized as that tends to highlight the seam. The mere fact that extruded aluminum tubes are ideal in electrical resistance and low thermal expansion make it suitable for electrical bus conductors. It will work most of the time, but in some situations, it could be an expensive mistake. And thats the reason youll notice that such tubes are commonly used in high-pressure applications. Whats more is that the inherent properties of the extruded aluminum tube such as lightweight, design flexibility and strength also makes it beneficial to the environment. "It is very exciting for engineers," says Martin Bauer. That way, youll be able to attain the best results given that this process is usually somewhat challenging. This one refers to a Chinese aluminum extrusion standards, which relatively more or less similar to the European EN755 standard. Our sales team will get short reply within 8hours. Frames for enclosures, material handling carts, and machine guards are more industrial examples. In this section, I want us to look at some of the common types of the extruded aluminum tube that you can easily come across. Many people often use different types of adhesives when it comes to bonding aluminum tube surfaces. Tea or coffee? This type of pipe is known for its ability to withstand pressure, effectively in comparison to other pipe manufacturing processes. For that reason, you need to ensure that the tube coating is clear and you can enhance it by anodizing. Wellste will keep track of the package until you receive it, Our technical team always pays attention to the use of your products. Are you available to supply extruded aluminum tube samples? So this is the thing; before we dive deeper into understanding the process fabrication process of this material, lets first find out what it entails. What this means is that there are quite a number of processes involved to make it suitable for a particular function. We can supply anodized aluminum for your specific industrial needs such as: The aluminum industry has created a system using a four-digit numerical designation to identify wrought aluminum alloys. In most instances, youll find it used in various marine plants as part or component of the machine or particular conveying system. Once the cooling is over the next stage is now to look or find the best materials to use. Our climate strategy is to cut our CO2 emissions 30% by 2030. You see, you have to figure out the shape of the die and the color as the temper and alloy required. From the loader, the billet is again transferred to the cradle. A world of opportunities for students, graduates and professionals. Moreover, you can as well enhance this protection by anodizing it or better still by using other different means of finishing. Round, rectangular,Oval, Square and custom, In furniture, windows&doors, decorations ,industry, construction and so on. So youll notice that in most of electrical components and systems, the use of this product tends to be common as a result of such qualities. And before we move on to the next section, let me first take you through quickly through the parts and components of an extruded aluminum tube press machine. The most important factors that you need to consider when cutting this material include speed, accuracy, finish, flexibility, cost, and automation. According to this particular standard, only the dimensions that you require is what the manufacturer can produce. Hydraulic cylinders, pipes, and fittings are good examples. Copyright 2022 TW Metals, LLC. Also, it makes it easy for you to decorate the surfaces using various means and ensure that you get the desired results. What do you think about extruded aluminum pipe so far? (Read Your Guide to Hollow Cylinders for an explanation of the difference.) When there is a need, you can also choose to weld extruded aluminum tube as a way of ensuring that you attain the desirable results. In the meantime, lets find out some of the major properties that make extruded aluminum tube one of the best material for different applications. Anodizing, Powder coating, Electrophoresis, Black, Silver, Red, Blue, Golden, Rose Red Or can be discussed. That way, youll be able to understand the numerous aspects of the ideal supplier you need and how to best deal with them. Magnesium and silicon - major alloying elements. Are you a trading company or manufacturer of extruding aluminum tube? The next thing to do is then to transfer the metal from the cooling table to the stretcher. And the good thing with knowing these parts is that it makes it possible for you also to know how the process I explained above works. Once you bend it, you then use water and air spray to quench the pipe. You see, like I did mention earlier, aluminum is naturally soft and malleable. Bending aluminum tube Photo courtesy National Bronze Mfg. It helps in sealing the billet in the container hence preventing the metal from leaking backward. The extrusion then exits the press and pushed out of the die to the lead out table and the puller. CNC,drilling,milling,cutting,stamping,welding,bending,assembling,Custom Aluminum Fabrication, standard export packaging or as discussed. TW Metals stocks6061,6063,2024and7075alloys in extruded aluminum tubing in tempers of T6, T6511, T3511 and T73. At this stage, artificial aging or heat treating hardens the aluminum tube by speeding the aging process in a controlled temperature environment. Choosing between these two types of hollow section aluminum extrusion comes down to the application. We produce Aluminum Round tube, aluminum square tubing, Aluminum rectangular Tubing& aluminum oval tube. Ordinarily, you can cut aluminum tubes using several methods and using different tools which range from basic to highly sophisticated industrial systems. It helps in reinforcing such parts hence playing a fundamental role in increasing the efficiency of the various functions of such instruments. TW Metals stocks both seamless and structural (port- hole die) extruded aluminum tubing. In fact, these are just some of the few key parts of this equipment given that we cant discuss all of them. Metal tube extrusion process Photo courtesy TECHMINY. It is also a common fabrication process for cold tubing and pipes. While under pressure, the billet crushes against the die. For the best experience on our site, be sure to turn on Javascript in your browser. Again, when you want to bend large aluminum tubes, go for heat induction technology. Our ambition is lifting profitability and driving sustainability, creating value for all stakeholders. Wellste will do the strict performance test and certificate report for every shipment. The significance of this is that it helps in increasing the life of the die and also creating an inert atmosphere. In this step, all you need to do is making sure that you heat the billets appropriately. Some of these elements that are checked include aluminum alloy, dye and additives. This is a result of the grain distortion caused by the deformation and subsequent pressure that welds the separate pieces together. This is what makes it one of the best material for several types of applications given the guarantee that it is strong. You see, what usually happens is that you have to fabricate an aluminum tube to suit your needs and applications too. As you can see, the extrusion press machine consists of numerous parts. For you to consider any material suitable for the particular application, you have to look into various elements revolving around it. You have to know that extruded aluminum tube is noncombustible and non-toxic. Incidentally, extruded aluminum tubing involves a combination of different types of alloys. This pressure then pushes the billet until it gets into the container. Obviously, the essence is to ensure that they provide the market with enough resources that suit all their different application needs. Well, let me inform you, it acts as a lubricating agent which plays an integral role in preventing the two parts from sticking together. Extruded aluminum pipes are also common in manufacturing heat pipes which are essential for harnessing solar and renewable energy. Yes, Wellste is able to provide extruded aluminum tube for you to check the quality, Normally the sample is for free for saving your cost, But it will require tooling cost if custom tube size. Structural tubes are preferred in some and seamless work better in others.