Insulate yourself from work and ground. CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. We want you to take pride in operating this Lincoln Electric Company product as much pride as we have in bringing this product to you! B-6 B-6 OPERATION The OUTPUT CONTROL dial adjusts the full output range for pipe welding. LINCOLN ELECTRIC VANTAGE 400 CE (01) PDF MANUAL, Click to share on Twitter (Opens in new window), Click to share on Facebook (Opens in new window), Click to share on WhatsApp (Opens in new window), Click to share on Telegram (Opens in new window), Click to share on Pinterest (Opens in new window), Click to share on LinkedIn (Opens in new window), Click to share on Tumblr (Opens in new window), Click to share on Skype (Opens in new window), Click to share on Reddit (Opens in new window), Click to share on Pocket (Opens in new window), Click to email a link to a friend (Opens in new window). Each Package Contains: Vantage 500 Medium Welder Trailer (K2636-1) Duo-Hitch 2 in. Typically a forceful digging arc is preferred for root and hot passes. -----------------------------------------------------------------------ELECTRIC SHOCK can kill. Includes digital meters for wire feed speed/amperage and voltage, gas solenoid, internal contactor and 5/64 in. Has 83% reduced wire feed speed capability for 6 oclock pipe welding with Innershield wire. IF the Engine Protection or Battery Charging Lights do not turn off shortly after starting the engine shut off the engine immediately and determine the cause. RETURN TO MAIN MENU VANTAGE 400 For use with machines having Code Numbers: IM989-B December, 2012 11530, 11785, 11920 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. The engine operates normally. 1. Battery drawer on front of machine and top-mounted radiator cover provide convenient access to these systems. ARC CONTROL- The ARC CONTROL dial is active in the CV-WIRE, CC-STICK and DOWNHILL PIPE modes, and has different functions in these modes. Printed circuit boards are environmentally-shielded using Lincoln Electrics engineered potting and protective frame trays. Check the oil level every four hours of running time during the first 50 running hours. Lincoln Electric Rapid Response Service! Drain the oil. See the MAINTENANCE section for more detailed information on testing and resetting the GFCI. An Across-the-Arc type wire feeder does not function when connected to the weld output of the machine. Compact Case with Stainless Steel Enclosure One of the most compact 500 amp machines available. D-4 D-4 MAINTENANCE FUEL COOLING SYSTEM WARNING HOT COOLANT can burn skin. starter (75.7 L) Bore x Stroke inch (mm) (Group 34; 650 Oil: 8.45Qts. E-2 E-2 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) POSSIBLE CAUSE RECOMMENDED COURSE OF ACTION Major Physical or Electrical Damage 1. Engine will not go to high idle under weld or auxiliary loading. Do this at least once a week in particularly dirty areas. Our challenge is to meet the needs of our customers and to exceed their expectations. OUTPUT CONTROL- The OUTPUT dial is used to preset the output voltage or current as displayed on the digital meters for the five welding modes. Welding and auxiliary outputs are normal when the idle switch is in the HIGH IDLE position. Faulty PC board or welder alternator. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists. The engine operates normally. Authorized Field Service Facility. B-4 OPERATION B-4 17. B-2 B-2 OPERATION FIGURE B.1 1 11 2 9 3 10 4 14 13 15 12 17 8 22 7 16 23 21 20 19 5 18 6 WELDING CONTROLS (Figure B.1) 1. NEMA 15-50P. Utilice ventilacin o aspiracin para gases. 1. Lincoln arc welding and cutting equip-ment is designed and built with safetyin mind. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT. Call 1.888.935.3877 to talk to a Service Representative Hours of Operation: 8:00 AM to 6:00 PM (ET) Mon. Aislese del trabajo y de la tierra. Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete. Standard engine gauges allow you to monitor performance at a glance. However, your overall safetycan be increased by proper installation and thoughtful operation on yourpart. DIMENSION PRINT L12853 D 46.62 1184.15 2.25 57. 1. 2. 1. Auxiliary power is normal when the idler switch is in the HIGH idle position, the automatic idle function works properly when welding. (continued). load. D-6 MAINTENANCE WELDER / GENERATOR MAINTENANCE D-6 GFCI TESTING AND RESETTING PROCEDURE The GFCI should be properly tested at least once every month or whenever it is tripped. Have a fire extinguisher readily available. Will power industrial equipment such as a plasma cutter, pump or inverter welder. If the diagram is illegible, write to the Service Department for a replacement. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists. Comes standard with a Duo-Hitch, a 2 Ball and Lunette Eye combination Hitch. Order K2808-1 K126 PRO *Prices are pre-tax. N.B. (For examauxiliary power is normal. However, your overall safety can be increased by proper installation and thoughtful operation on your part. The engine goes to low idle, but will not stay low idle. The engine cranks when the startbutton is pressed but will not start. A-5 A-5 INSTALLATION The 14-pin connector is used to directly connect a wire feeder control cable. The auxiliary output is normal. Set the "WIRE FEEDER VOLTMETER" switch to either "+" or "-" as required by the electrode being used. Replace the fuel filter if it is found with excessive water accumulation or sediment. Inspect, clean and tighten terminals. Do not remove cap if radiator is hot. Products names, logos, brands and other trademarks are the property of their respective trademark holders in the USA and other countries. The engine shuts down shortlyafter starting and trips the battery circuit breaker (CB5). Gardez la tte lcart des fumes. The machine front panel output control is still active when the remote control unit is connected to one of the Front Panel Amphenols. The machine welds normally in all modes and the range of weld output seems normal, but one or both of the front panel displays is blank, incorrect welding value, or displays parts of numbers. ii ii SAFETY ELECTRIC SHOCK can kill. 2022All rights reserved Place switch in "Weld Terminals On" position when welding without control cable. Battery is low, Charge Battery. Handy oil drain valve and tube makes oil changes easy. C-1 ACCESSORIES FIELD INSTALLED OPTIONS / ACCESSORIES C-1 WIRE FEEDER OPTIONS K2641-2 FOUR WHEELED STEERABLE YARD TRAILER For in plant and yard towing. A-6 INSTALLATION AUXILIARY POWER RECEPTACLES Start the engine and set the IDLER control switch to the High Idle mode. The AC auxiliary power is normal and the engine operated normally. The electrode and work (or ground) circuits are electrically hot when the welder is on. Outputs normal in other modes. (9.5 mm) carbon rods. This control is not active in the TIG mode and ARC GOUGING mode. And, most importantly, thinkbefore you act and be careful. The the process being used. NEMA 14-50P. 6. B-3 B-3 OPERATION 4. 18. Excellent for cellulosic electrodes. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates. Loose battery cable connections. Wear dry, hole-free gloves to insulate hands. It may not be accurate for all machines covered by this manual. No welding output in any mode. The machine welds but it will not maintain a steady output. Convenient slide-out battery drawer below control panel. E-3 E-3 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) POSSIBLE CAUSE RECOMMENDED COURSE OF ACTION Engine shuts down while under a 1. This must be done before a tripped GFCI can be reset properly. Also, less weight than traditional 500 amp welders makes the Vantage 500 compact design a great choice for installation on truck beds where available space and weight capacity are limited. RECOMMENDED ACCESSORIES WIRE FEEDER OPTIONS PLASMA CUTTING LN-25 Ironworker Wire Feeder Portable CV unit for flux-cored and MIG welding with MAXTRAC wire drive system. Reduce load if it is exceeding machine rating. Use ventilation or exhaust to Turn power off before servicing. If this is not possible, cover them to prevent the welding sparks from starting a fire. Set the "ARC CONTROL" knob to "0" initially and adjust to suit. Insulate yourself from work and ground using dry insulation. Patented tilt down control panel for easy servicing of internal components. The engine starts but shuts down immediately when the start button is released. DO NOT INSTALL, OPERATEOR REPAIR THIS EQUIPMENTWITHOUT READING THIS MANU-AL AND THE SAFETY PRECAU-TIONS CONTAINED THROUGH-OUT. 3. Starting System Capacities 135.6(2.2) 12VDC Battery & Fuel: 20 gal. Wear eye, ear and body protection. Engine runs rough. ENGINE DRIVEN WELDERS Vantage 500 (Compact Case) Output Range See Back Page Rated Output Current/Voltage/Duty Cycle 500A/40V/100% 525A/38V/60% Processes Stick, TIG, MIG, Flux-Cored, Gouging Product Number K2686-2 - U.S. and Canada K2686-1 - Export See back for complete specs Compact Design! Disclaimer | Privacy Policy | Terms and Conditions. the engine runs normally. D-5 CLEANING THE BATTERY FUEL FILTER 1. v v Thank You for selecting a QUALITY product by Lincoln Electric. i i SAFETY WARNING CALIFORNIA PROPOSITION 65 WARNINGS Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Clean fins on radiator if dirty. The same size as the Vantage 300 and 400! It is recommended that each time the oil is changed the oil filter be changed as well. E-4 E-4 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS (SYMPTOMS) POSSIBLE CAUSE Engine will not go to high idle when using auxiliary power. Get a 500 amp welder in a compact case! Increasing the number from -10(soft) to +10(crisp) increases the short circuit current which results in a more forceful digging arc. Arc control adjustment for a soft, buttery arc or a more forceful digging arc. Faulty idler solenoid. Set idler to "High". iii iii SAFETY WELDING and CUTTING SPARKS can cause fire or explosion. Machine operates normally in the CC-STICK mode and has normal AC auxiliary output. This site uses Akismet to reduce spam. RUN/STOP SWITCH - RUN position energizes the the engine has been running. CAUTION Do not allow the starter motor to run continuously for more than 20 seconds. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. Remove objects blocking or close to intake openings on both sides of base and exhaust end (case back). When in the ARC GOUGING or CV-WIRE modes and when a remote control is connected to the 6-Pin or 14-Pin Connector, the auto-sensing circuit automatically switches the OUTPUT CONTROL from control at the welder to the remote control. Faulty PC board. Auxiliary power load is less than 100 watts. For highway use, consult applicable federal, state, and local laws regarding possible additional requirements. 2. Make certain the insulation is large enough to cover your full area of physical contact with work and ground. A-7 A-7 INSTALLATION CONNECTION OF VANTAGE 400 TO PREMISES WIRING 240 VOLT GROUNDED CONDUCTOR POWER 240 Volt 60 Hz. 13 kW peak (12 kW continuous) 1-phase AC generator power for common construction tools. -----------------------------------------------------------------------Check the coolant level by observing the level in the radiator and recovery bottle. (8L) Full Load 1800 cold crank amps) 3.43 X 3. A second indicator light turns on if the engine battery charging system malfunctions. The engine will not go to high idle when attempting to strike and arc, or when a load is applied to any of the auxiliary power receptacles.