Corrosion costs trillions of dollars worldwide roughly 3-4% of a countrys GDP. Different formulations of epoxy have radically different conductive and temperature resistance properties. AnCatt paint is much thinner and without using any heavy-metals, therefore make coating much lighter that could help reduce infrastructure weight and save energy needed to propel a protected metal structures such as a ship. Industrial Projects, The last Verrazano Narrows bridge repainting project budgeted at a quarter billion. Metal lifted up humanity from bronze age to iron age, and even intensify in the modern age, from building construction to bridges, highways, automotive, aviation, shipping, pipelines, machineries. It also has some degree of electrical resistance. There are several different industrial coatings with anti-corrosion properties.
AnCatt just received the Solar Impulse Foundation efficient product label in November 2020. Not only is this coating the 1st successful polyaniline-based anti-corrosion coating after 40-years of worldwide intense research efforts in this field, it is also better than any anti-corrosion coating technology on the market today. Cookie information is stored in your browser and performs functions such as recognising you when you return to our website and helping our team to understand which sections of the website you find most interesting and useful. Copyright 2021 NEI Corporation. Are you looking for the best exterior rust paint for metal or steel? Researchers determined that up to 30% of those costs around $83 billion could be eliminated if established anti-rust and anti-corrosion protocols were implemented. Itimparts a high level of anti-rust and anti-chemical resistance. Worldwide, trillions of dollars are lost to corrosion annually. Easy to apply, fast application and no hassle of removing rust. And this all goes to your contractor. Used in all old metal surface before applying top coat paint like vehicles body, railings, metal sheet, tank, etc. In order to give you the best experience, NEI uses cookies to analyze traffic to this website. Hexavalent chromate is the No. Electrically conducting, waterborne, self-healing conversion coating, specifically formulated for the surface treatment of lightweight metal alloys. On a typical coating job, usually about 10% of the total cost is for the paint and about 90% is for the rest (labor, prep, cleanup, overhead, etc.). AnCatt paint can protect all kinds of metals therefore reduces the number of paints have to maintain to protect different metals. The intention is to display ads that are relevant and engaging for the individual user and thereby more valuable for publishers and third party advertisers. The most commonly used intermediate paint is epoxy micairon oxideintermediate paint. Commonly used anti-rust primers include epoxy zinc-rich primer, inorganic zinc-rich primer and thick build modified epoxy paint. with DFT of 30 microns. Due to their superior anti-corrosion abilities, primers containing chromate are still being produced by most major paint companies, since their performance has not yet met by other material. We waited until 13,000 hrs and amazingly, the rusting and blistering remained at a perfect score of 10. High-humidity industrial areas and places with particularly severe pollution can be identified as C5-I industrial corrosion environments. Preparation is key to long lasting results for any project. The second coat is applied once the first one is dry, but within 24 hours. There was a substantial amount of rust between the frame rails that required we remove the rails. The indirect repainting costs such as painting bridge caused traffic congestions is ten times (10X) the cost of painting bridges itself. Nanocomposite Barrier Coating for Superior Corrosion Protection, Nanocomposite Barrier Coating with UV Protection, Anti-Corrosion Coating for Zinc-plated & Galvanized Steel, Anti-Corrosion Coating for Zinc-plated & Galvanized Steel with UV Protection, Drop-in Replacement for Chromate or Phosphate Pretreatment, Self-healing Pretreatment for Superior Corrosion Protection. It is typically used in two- and three-coat systems in oil and gas facilities. Select a tab below to learn more about each product line and coating. However, it can be used throughout the industrial workplace. This now-classic film depicted a real-life case of drinking water contaminated with hexavalent chromate that resulted in the largest legal settlement in U.S. history. This combination of traits makes it suitable for fasteners and OEM components, extending their lifespan. AnCatt has successfully developed the worlds first and only heavy-metal free (green) high-performance anti-corrosion coating, a revolutionary coating technology platform for metal corrosion protection with both unprecedented performance and sustainability. It can even be used as a coating on its own if its reddish-brown or grey color is satisfactory. Tianjin Jinhai Special Coatings & Decoration Co., Ltd. After cleaning the rails we treated them with rust grip according to the directions. The test panels had no visible changes in appearance: no cracking, flaking, or chalking, Environmentally Friendly: The primer contains no heavy-metal pigments such as Zinc, Chromate, or Lead, Strong Adhesion: Tensile adhesion (pull-off strength) on samples was 700-800 psi, following 1,100 hours cyclic weathering exposure. EPOXYCOAT-AC contains solvents. Highly weather-resistant anti-corrosion topcoats on the surface of steel structuresaremainly acrylic polyurethane topcoats, fluorocarbon topcoats and polysiloxane coatings. At the minimum, any pack rust, heavy or loose rust, loose paint/chips, and mil scale need to be removed. The coating is easily applied by immersion, spraying or brushing, in thicknessesranging from microns to mils. Single Component Water Base Rust Converter and Primer, Solvent Containing Two Pack Zinc Rich Coating Material on Epoxy Resin Basis. Resistant to saline corrosive conditions. Organic coating, the most widely used corrosion protection method, accounts for 88.3% of total direct corrosion protection method costs, and was a $106 market in the U.S. alone in 2001. Features: The paint film has excellent rust resistance and chemical corrosion resistance, film toughness and wears resistance, resistance to freshwater, seawater, salt spray resistance; excellent resistance to microbial erosion, resistance to stray current, heat resistance, resistance to sudden changes in temperature and other excellent performance. Used: the anti-corrosion coating of the outer wall of buried pipelines, liquid storage tanks and floor, underwater and dry and wet environment of the steel structure and concrete. The product is a hard, dense nanocomposite coating that provides barrier protection for the alloysurface. It has good stability to climate, oil and water mixtures. In the anti-corrosion coating system of steel structure, the role of anti-rust primer is very important. Home > Solutions > Painting of metal surfaces with anti-corrosive epoxy primer, RELATED MATERIALS Not only were we satisfied with the product, but the customer service and price was unbeatable. The website cannot function properly without these cookies. Hexavalent Chromate is a well-known carcinogen and is highly toxic to the environment. It is not uncommon to use these coatings as a base before applying other coatings to protect the surface. After 8,372 hrs of testing, the coating still can provide excellent pull-off adhesion and perfect tape adhesion results. Anti-Corrosion Treatment Process of Space Frame, Tel:
Consumption: 150-200 g/m2 per coat. The right coating reduces corrosion, extends service life, and makes future maintenance easier. It may also disturb hardening. Just look on the product data sheet. When 5,000 hrs of testing was reached, AnCatts coating was still intact, which has been recognized by the industry experts as the best result ever been seen. The anti-corrosion coating solution for steel structure buildings is mainly made according to ISO12944, including serving life, corrosion environment, structural design, surface treatment, coating system, coating product performance, construction supervision and the solution plan of maintenance support. All rights reserved. Thermal cure epoxy coatings offer some of the best anti-corrosion protection in demanding industrial settings. Project Manager, Pennsylvania Department of Transportation, PA, We used Rust Grip to treat the frame rails on a triaxle dump we are rebuilding. Therefore, AnCatt anti-corrosion coating technology breakthrough can solve some of the greatest problems that are facing the humanity today: global warming, infrastructure budget crisis, waste, diminishing of natural resources, and environmental contamination, especially heavy-metal contamination from the metal coatings. Main performance: excellent rust resistance and chemical corrosion resistance, abrasion resistance, freshwater resistance, seawater resistance, salt spray resistance, resistance to microbial erosion, electrical insulation, resistance to stray current, heat resistance, resistance to sudden temperature changes and other excellent performance. (All salts cant be removed by high pressure power washing alone or even by sand blasting). Before application, study the safety advice mentioned on the products labels. These should be avoided for projects that need long term performance or are exposed to harsher environments such as in coastal areas. Yes, you can paint over rust as long as you use a high quality paint or primer that is specifically designed to encapsulate rust. Epoxy is one of the most common industrial coatings. You can do this with wire brushes, angle grinders (with flap discs/cup brushes work well), needle guns, or basic scraping tools. Read more on U.S. corrosion impact, cost and development. The protection of metal surfaces made of iron or steel, from oxidization or corrosion. Scope of Application: The product is widely used for the. 008651683610166. HomeProtective Coatings Anticorrosion Coatings, function googleTranslateElementInit() { Phosphate is a type of conversion coating for steel and other metals. It is extremely hard and resistant to friction. In conclusion, keep in mind, most contractors usually wont recommend high quality paints since they dont want to wait 10-15 years for your next call! Alternatively, NEI offers custom coating services for a nominal fee and would be happy to coat your sample substrates for evaluation purposes. For heavier, more pitted rust that cant be removed, sandblasting may be recommended. At the time the study was commissioned by the Federal Highway Administration, the figure represented 2%-3% of the U.S. GDP. This system functions as an unique and effective barrier that protects metals from corrosion without using any current heavy-metal anti-corrosion pigment such as chromate, lead, or zinc. However, metal corrosion has been believed to be an unstoppable natural force, the only way to fight back is continuous repainting and replacing which is very expensive to the economy and to the environment. This site uses different types of cookies. Waterborne, chromate-free anticorrosion pretreatment that provides excellent corrosion resistance and paint adhesion for aluminum or steel. It is Also The First Heavy-Metal-Free Heavy-Duty Anti-Corrosion Coating Technology., Protective Coating Reaching New Highs In Sustainability And Performance., AnCatt Coating Holds The Promises To Revolutionize The Anti-Corrosion Coating Markets.. The substrate must be dry, stable and free of anything which would hinder bonding, such as dust, loose particles, grease, rust orany kind of corrosion. The hard, durable coating is applied directly to the surface to form a dense barrier thatprevents moisture penetration and corrosion. Thin, solventborne, hard barrier coating for steel & aluminum that bonds to bare, pretreated or painted metal surfaces and provides superior corrosion protection. "Sri Sai"NH 66, Kinnimulky Service RoadUdupi - 576 101 Karnataka, India. Salt will be present on car/truck frames (road salt), or any metal exposed to exhaust or fertilizers. The law states that we can store cookies on your device if they are strictly necessary for the operation of this site. All rights reserved.